Texas Hills Vineyard Winery & Tasting Room

We dug down on our hillside location to hit solid rock on which we poured a concrete "stem wall," or footing, that was poured to a level of 18" above ground level. Forms were placed around the stem wall to the desired height (15' on the winery and 9' for the tasting room). The thickness of the wall is 24" — that's right full two feet thick. The winery has no windows and only two doors so little heat, or cold, can enter without a lot of effort.

The dirt has a little cement mixed with it and is wet just a little before being placed in the forms. Once the mix is in the forms the mixture is rammed, via pneumatic plunger, until solid. After the proper height was reached a 4" top plate is poured onto the wall to form a reinforced plate or "seal beam" that makes a platform on which to attach the rafters for the roof. Once the massive wall has "cured," or dried, it is rock hard and slows the thermal transfer of heat, or cold, making the cave excellent for the production and storage of our Texas wines.

We then added a roof, with tin on steal beams, insulated to an 'R' value of over 40. The insulation is a special product made of cement and water sprayed, under pressure, forming small bubbles that dry instantly making a very environmentally friendly insulation that really works.

The tasting room walls are only 18" thick, but as you come into our intimate surroundings we expect you will instantly note the quiet and friendly atmosphere created in our "cave above the ground." Even our floor is unique, with water being forced through pipes under the surface to help maintain a pleasant and even temperature. Our bar encourages you to stop and gather 'round to taste some Texas stars when it comes to wine.

The second story of the tasting room, our office, is constructed of rammed earth blocks (12" x 8" x 4") that are laid long-wise with two inches of stucco on each side making a 16" wall. A wall that is safe, nontoxic, easy to heat and cool, not only is our building STRONG, but environmentally sound - Texas, we're looking out for you.